Complex Undercuts / Advanced Core Pulls
By utilizing
Metro's rapid manufacturing of plastic injection molds, slides,
lifters, or core pulls are used to obtain the part exactly how you need
it in production without any secondary machining steps to create your
final geometry on the prototype level part.
Sharp/Square Corners
Some
production intent parts have geometry requiring sharp/square corners.
Metro's rapid injection molds are constructed in way where this is
possible. Other than using standard cutters only to machine the
geometry of the part in the core/cavity of the prototype mold, Metro
Plastics goes one step further. Sharp corners can be created by
multiple methods by utilizing mold inserts, slides/lifters, or the
typical EDM process. Although this done further complicate the mold
construction, you will get the part you need to verify the design.
Deep Ribs
For
larger or complex parts, the goal is to minimize part volume which in
turns minimizes part cost due to less material. Ribbing is an excellent
method to decrease part volume while adding strength to the part.
Standard CNC cutters are only so long creating limitations on rib
depth. By utilizing core/cavity insert schemes, slides/lifters, or the
EDM process, deep ribs can be created to meet the part requirements.
Intricate/Detailed Geometry by EDM
Small
or detailed geometry can be rather difficult to achieve with the
standard CNC milling operation. By using the EDM process, extremely
complex geometry can be generated.
Part Size
Our rapid
tooling capability virtually has no size limitation. Parts as small as
a raw material plastic pellet and parts as large as a golf car body may
be achieved.
Plastic Material and Color
Other than the
typical commodity resins available, Metro's rapid tool manufacturing
has the capability and wiliness to obtain the engineering grade resin
your project requires. Material may be procured by Metro Plastics or
acquired from your own inventory.
Many companies today have a specific color requirement. Metro will obtain the exact color which is required by using Pantone designations or a color sample provided by the customer.
Click Here for examples of complex geometry by Metro Plastics
Overview
Metro Plastics Technologies' core business is
custom injection molding. Being that we are injection molders, we are
experts in tool design and quality with the intent to make molds last
long as possible for a production scenario. We also understanding
prototype injection molds are necessary in most application to prove a
design before building a multiple cavity production mold. With that
being said, the prototype mold must produce exactly what your
production intent should be with no limitation in order to prove your
design completely.
Design verification is the number reason for a prototype injection mold. Many other rapid injection molding sources have limitation to there own capability. By utilizing our multiple global partners, Metro virtually has no limitations as long as it is injection moldable in the first place.
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| Competitors | Metro Plastics | |
| Any Part Size | No | ![]() |
| Complex Undercuts | No | ![]() |
| Intricate Geometry | No | ![]() |
| All Materials | No | ![]() |
| All Colors | No | ![]() |
| Advanced Core Pulls | No | ![]() |
| Sharp/Square Corners | No | ![]() |
| Deep Ribs | No | ![]() |
| Slides | No | ![]() |
| EDM Detailed Geometry | No | ![]() |